Automation of Industrial Processes

The speedy expansion of a massive international industry needs the industrial sector to optimize production processes to attain a higher marketplace share and boost competitiveness. To achieve this, engineering has promoted the development of locations including mechanics, electronics and robotics to handle and consolidate the automation of industrial processes. Get far more information about Michigan automation company

Automation is definitely the implementation of intelligent systems and technologies to operate machinery and control production processes, regardless of human operation in jobs that require higher effort and represent a massive risk to the health and welfare of workers. Presently, there are actually three varieties of automation in accordance together with the degree of production and demands of a particular sector:

Fixed Automation:

Developed for large-scale manufacturing: A specialized machine or equipment is used to generate a part of a product or the product itself, inside a fixed and continuous sequence. This kind of automation is perfect for generating huge volumes of products which have a long-life cycle, an invariable design as well as a broad customer demand. Its primary limitations are the higher initial cost along with the lack of flexibility of your equipment to adapt.

Programmable Automation:

Suitable to get a smaller sized production volume, segmented by batches, programmable automation allows to modify or reprogram the sequence of operation, by means of a software, to include the variations of your product. Among one of the most used equipment for this sort of automation are numerical control machines, robots and programmable logic controllers.

Flexible Automation:

Designed for an typical production level, flexible automation is definitely the extension of programmable automation. It reduces the programming time with the equipment and enables to alternate the elaboration of two products (in series) when mixing distinctive variables. Flexibility refers for the capability of teams to accept adjustments inside the design and configuration with the product, therefore lowering fees for companies.

Advantages of Industrial Automation

Decreases manufacturing fees

Increases the efficiency in the production process.

Speeds the response to market place demands.

Replaces the man with difficult industrial processes that endanger his physical integrity

Favors business competitiveness.

Improves the security of the processes and also the quality of your production.

Disadvantages of Industrial Automation

Generates technological dependence

Calls for a big initial investment

Lack of educated personnel to manage the equipment

Susceptibility to technological obsolescence

The resistance from the workers to the alter

One from the principal challenges on the implementation of automated systems in industries should be to balance the work carried out by computerized equipment and robots together with the work performed by the operators. Although technologies aids to optimize processes and limits human intervention, it doesn't replace it totally. The error is always to associate industrial automation with unemployment considering the fact that human presence is essential for the management, supervision and control of complicated production processes.