Jason Jerray
Turbo Reconditioning: Restoring Power and Performance to Your Engine
Turbochargers are an indispensible part of any automotive performance build. Besides the significant power and efficiency gains that turbos bring to our engines, turbochargers also result in lower emissions. However, even the most well-maintained turbos can develop wear and tear over time. This can lead to performance drops and, at worst, engine damage. This is where turbo reconditioning comes into the fray. In this post, you’ll learn about the process of turbo reconditioning, its benefits, and why it is one of the best ways of maintaining high engine performance.
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What is Turbo Reconditioning?
It is important to highlight the essential differences between turbo reconditioning, due to the widespread use of the term ‘turbo rebuilt’ to describe what is invariably a turbo reconditioning process. But is a rebuilt turbocharger then actually the same thing as a turbocharger reconditioned, meaning it has been restored to either its original or near-original condition by first disassembling all its components, thoroughly cleaning them, replacing any worn or damaged parts with new or reconditioned parts, reassembling the unit, and pressure-testing it to ensure it operates with the smoothness and efficiency of an essentially new turbocharger? Or perhaps there is also a second category of turbo rebuild that falls between the levels of reconditioning and rebuilding?
The Turbo Reconditioning Process
This process is very careful and proceed with these distinct steps so the turbocharger can go up and running again.
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The reconditioning process is very rigorous and includes these discrete phases so the turbo charger can go back to the right shape and operate.
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The recondition process is very careful and includes these discrete steps so the turbocharger can be back to the sougth status and working.
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Inspection and diagnosis: The turbocharger is carefully examined to detect common problems such as shaft play, oil leaks and turbine-blade damage. Diagnostic equipment may be used, too, to find defects in the turbo’s performance.
Disassembly: The inspection is completed, it is time to disassemble the turbo by individual parts like the compressor housing, the turbine housing, the bearings, the seals etc all taken separately inspected and cleaned.
Cleaning: All parts are cleaned to remove carbon deposits, oil residue and other contaminants, key to ensuring your turbo reconditioned unit operates properly.
Replacement of Worn Parts: Worn out abrasive components such as bearings, seals, gaskets, and occasionally the turbine or compressor wheel will be replaced with quality replacement parts in order to sustain the longevity of the reconditioned turbo.
It needs to be cleaned and replaced any part that is broken or old. At the end the turbo part is re-assembled carefully. All parts must be in the right place and all representation must be precise in appearance.
Assembling and Balancing: The reassembled turbocharger is ‘balanced’ in special balancing equipment to ensure smooth operation once installed. Its operation is also tested under various conditions to ensure that the turbo is operating within specifications for boost pressure, efficiency, etc.
Benefits of Turbo Reconditioning
Turbo Reconditioning as a process is a great opportunity for vehicle users to get back their turbo into top performance. Below are some of the advantages. Advantage #1: Pocket Friendliness This is a common question on the lips of individuals who want to recondition their turbo in order to put it back to the original condition but are wary of the possibility of having to spend alot on the service. Your central inquiry should be 'how much will this cost me'? You need not panic. With the cost and availability of turbo reconditioning, you have absolutely nothing to worry about. Regardless of the degree of damage, you will experience the incredible pocket-friendly benefits of this service.
Budget Friendly: Oftentimes, given the cost associated with buying a new turbo, reconditioning can be a more budget-friendly solution for getting back on the road without having to pay a small fortune.
Restored Performance: A rebuilt turbocharger can perform like a brand new unit, offering boosted power, efficiency and responsiveness to breathe new life into an older vehicle or a heavily used turbo.
Environmental advantages : Reconditioning saves the turbo drives the life of an existing turbocharger and reduces the environmental impact by not having to make new ones. It also reduces waste by recycling and using parts repeatedly.
Fast Turnaround: Turbo reconditioning can normally be completed in a timely manner, especially when compared to the time it would take to source and install a brand-new turbocharger. This means less downtime for you.
Custom tune: Every vehicle is different, and reconditioning reflects that. Technicians can address unique problems and adapt the tune to your particular engine setup.
Signs Your Turbo Needs Reconditioning
Not sure whether to recondition your turbo? Since your turbo, is the most crucial component of the internal combustion of your vehicle to consider when reconditioning your turbo, it's important that you notice the signs your turbocharger needs a reconditioning.
Reduced Power: If you see a substantial drop in engine power or acceleration then your turbo is likely not properly working.
Unusual Noises: Whining, grinding, or hissing noises coming from the turbocharger area could mean something is internally damaged or worn.
Excessive Smoke: Dark blue or black smoke from the tailpipe could indicate oil leaks or other problems with your turbo.
Oil leaks: Any true oil leaking from around the turbocharger or intercooler piping is not a good thing.
Poor Fuel Economy: Poor fuel economy can be a result of a damaged turbo. The engine may not function properly if there is an issue.
Conclusion
If you own a car with a turbocharger or supercharger, do not ignore the benefits of turbo reconditioning. You will enjoy a boost in horsepower and torque, running smoothly and efficiently, with much less fuel consumption. But that's not all, your engine should last longer, giving you more years of driving and happiness before another turbocharger is required.
Either way, turbo reconditioning is an attractive route to improved performance, or maintaining the performance of a turbocharger and avoiding unnecessary and costly replacements. Look out for the symptoms of turbocharger wear, but remember that reconditioning can be a sound choice when you want to keep your vehicle running powerfully and efficiently for years to come.